Precision Laser Processing Linear Motor Solutions
SMARTWIN provides customized linear motor solutions for precision laser processing equipment, supporting high-speed and micron-level motion in cutting, drilling and etching applications. With stable ironless linear motor, our solutions help improve processing accuracy and surface quality.
Laser Micro Machine Application Case
Solution Features:The base platform is assembled with four guide rails, enhancing the stability of the equipment during operation.The customized SMARTWIN linear motors offer high thrust and stability, achieving splicing accuracy of < ±3 μm.
Industry: Laser Industry
Equipment Name: Laser Micro Machine
Industry Application: Drilling processes for products such as chip inductors, ceramic materials, semiconductor microelectronics TSV, and engine fuel injectors
Operating Environment: Constant Temperature Workshop
Structure: XY-Cross Overlay Structure
Configuration Description: Smartwin customized linear motors, Heidenhain absolute encoders, Rexroth guide rails, ELMO drivers
Related parameters
Glass Laser Cutting Machine Application Case
Solution Features:The dual-Y structure enables automatic loading and unloading for efficient processing and production, enhancing production efficiency.The use of a coreless linear motor with circular interpolation functionality ensures smooth cutting surfaces for curved and L-shaped corners.
Industry: Laser Industry
Equipment Name: Glass Laser Cutting Machine
Industry Application: Cutting of sapphire, optical glass, and semiconductor materials
Operating Environment: Constant Temperature Workshop
Structure: Dual-Y Fixed Beam Gantry Structure
Configuration Description: KYAC3000 series motors, Smartwin encoders, Smartwin drivers, THK guide rails
Related parameters
Cover Film Laser Cutting Machine Application Solution
Solution Features:The dual-drive gantry marble structure offers high precision and excellent stability.With a cutting speed of up to 2m/s, production efficiency is increased by three times.
Industry: Laser Industry
Equipment Name: Cover Film Laser Cutting Machine
Industry Application: Drilling and cutting of products such as FPC, FPC rolls, and copper foil
Operating Environment: Constant Temperature Workshop
Structure: Dual-Drive Gantry Marble Structure
Configuration Description: Smartwin customized linear motors, RSF encoders, Rexroth guide rails, ELMO drivers
Related parameters
Large-format Laser Etching Machine Application Solution
Solution Features:The marble gantry structure enhances the overall stability of the equipment.The use of linear motors improves motion precision, achieving etching line widths of 20 microns and splicing accuracy of < ±5 microns, increasing product yield to over 98%.
Industry: Laser Industry
Equipment Name: Large-format Laser Etching Machine
Industry Application: Etching processes for products such as 100-inch ultra-large-size industrial teaching resistors, capacitive touchscreens with silver paste, ITO, solar photovoltaic products, and more
Operating Environment: Constant Temperature Workshop
Structure: Fixed Beam Gantry Marble Structure
Configuration Description: CFH125 series motors, Smartwin drivers, Rexroth guide rails, Smartwin drivers
Related parameters
Full-Screen Irregular Shape Laser Cutting Machine Application Case
Solution Features:The four-channel structure enables automatic loading and unloading, improving production efficiency.The use of ironless linear motors, combined with ACS motion control for circular interpolation, achieves a trajectory with a ±1 micron speed fluctuation, increasing product yield.The overall equipment configuration ensures a tapered-free cutting requirement, enhancing the cutting process across the industry.
Industry: Laser Industry
Equipment Name: Full-Screen Irregular Laser Cutting Machine
Industry Application: Cutting of R-angles and C-angles for mobile phone panels, automotive panels, and other applications
Operating Environment: Constant Temperature Workshop
Structure: Four-Channel Fixed Beam Gantry Marble Structure
Configuration Description: KYAC4000 Series Motors, RSF Encoders, Rexroth Rails, ACS Motion Controller
Related parameters
FAQ
- Q:
Why does laser cutting edge quality depend on motion stability?
A: Laser cutting edge quality is affected by vibration, speed fluctuation, and contour following accuracy. Smartwin KYAC3000 and KYAC4000 coreless linear motors provide smoother force output with lower cogging influence, helping glass, sapphire, ceramic, and FPC cutting axes maintain stable trajectory control during fine contour cutting.
- Q:
What affects accuracy in fine laser micro machining?
A: Fine laser micro machining is sensitive to small positioning errors, acceleration changes, and platform vibration. Smartwin KYAC or CUM coreless motors can support low-vibration micro-cutting and micro-drilling motion, while CFS series can provide higher thrust when the moving platform is heavier. With high-resolution encoder feedback, the system can keep small-path machining more consistent.
- Q:
When does large-format laser equipment need a dual-drive gantry?
A: Large-format laser equipment needs a dual-drive gantry when the processing area is wide, the beam span is long, or both sides of the bridge must move synchronously. A Smartwin linear motor gantry can combine a high-rigidity marble structure, dual-axis synchronization, and encoder feedback, helping FPC and cover-film cutting maintain path stability across the full working area.
- Q:
How can laser cutting equipment reduce vibration when processing ceramic or sapphire?
A: Ceramic and sapphire cutting requires smooth motion because hard and brittle materials are sensitive to vibration and path deviation. Smartwin KYAC3000 can support smooth contour motion for fine cutting paths, while CFS series can provide stronger thrust for heavier cutting platforms. Matching the motor to load, acceleration, and edge quality requirements helps the equipment reduce vibration during cutting.
- Q:
Why does large-format laser etching need closed-loop position feedback?
A: Large-format laser etching must control line width, pattern stitching, and alignment over a wider travel range. Smartwin CFH125 linear motor with encoder feedback provides real-time position correction for the motion axis, helping reduce accumulated deviation during long travel and keeping etched patterns more consistent across the full processing area.
- Q:
What should FPC laser cutting equipment focus on for stable contour cutting?
A: FPC laser cutting equipment should focus on contour speed, acceleration, vibration control, stroke, and encoder resolution. Smartwin KYAC4000 or customized linear motor solutions can work with RSF encoders to provide smooth path motion and micron-level feedback, helping the cutting head maintain trajectory stability during fine FPC contour cutting.
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