In the field of advanced equipment manufacturing, Direct Drive (DD) motors, also known as torque motors or direct-drive motors, are becoming a revolutionary technological engine. Thanks to their high precision, high rigidity, excellent dynamic response, low vibration, compact structure, and zero intermediate transmission mechanism, DD motors are widely adopted in industrial applications where rotational accuracy, response speed, and transmission efficiency are extremely demanding.
Smartwin offers a diverse and comprehensive product portfolio, including:
DBM Series – Frameless torque motors
DH Series – Modular torque motors
DDA / DDR Series – Hollow-shaft outer-rotor and inner-rotor torque motors
This complete series enables Smartwin to support a wide range of applications, providing customers with one-stop high-precision transmission solutions.
Unmatched Performance in Semiconductor Manufacturing
In semiconductor production, requirements for precision and stability are exceptionally strict. Micron-level positioning accuracy, zero-backlash transmission, and compatibility with vacuum environments are essential.
For example, in IC test handlers and wafer dicing machines, Smartwin DD motors offer:
High rigidity, ensuring strong resistance to external disturbances
High-speed start/stop with millisecond-level response
These capabilities ensure that wafers maintain stable, wobble-free rotation during high-speed positioning, fully meeting the precision needed for micron-level inspection and processing.
Superior Integration for LCD Manufacturing and Display Equipment
In the LCD and flat-panel display industry, compactness, high integration, and low vibration are crucial.
For instance, in film-lamination machines, the hollow-shaft design of Smartwin’s DD motors allows power and signal cables to pass directly through the center, significantly saving interior space and supporting high-density machine integration.
In color filter coating equipment, Smartwin DD motors provide:
Zero-backlash transmission, eliminating mechanical play
Highly uniform coating motion, reducing defects and improving yield
High-Speed Dynamic Response in Industrial Automation & Robotics
In industrial robotics and automation, core requirements include:
High dynamic response
Flexible load matching
Compact structure
For robot joint drives—such as collaborative robots and articulated arms—Smartwin DD motors provide:
30% increase in system rigidity through direct load coupling
Superior accuracy and stiffness, ideal for precision joints
In fast-paced automation systems such as assembly lines or inspection equipment (e.g., welding machines), DD motors achieve:
Millisecond-level acceleration/deceleration
As fast as 2 ms settling time, far outperforming traditional servo motors
This dramatically enhances manufacturing throughput and precision.
Key Advantages of Smartwin DD Motors (Torque Motors)
Smartwin DD motors offer:
Convenient hollow shaft
Zero gear wear, maintenance-free operation
Compact size
High-stiffness cross-roller bearings
Zero-backlash direct drive
Most importantly, because the rotor is directly coupled to the load, all errors caused by intermediate transmission mechanisms are eliminated, achieving the highest level of motion control precision.
Advantages Over Conventional Motors
Precision: Within ±2.5 arcseconds
Response Speed: No mechanical conversion mechanism, extremely fast response
Angle Division: Any division possible; freely configurable
Structure: Direct drive, no additional transmission components
Installation: Simple structure, easy to mount
Energy Efficiency: Higher efficiency through direct-drive power transfer
Maintenance: Fewer components, low friction, easy to maintain
A New Benchmark for High-End Precision Transmission
Smartwin DD motors have become a symbol of high precision, high efficiency, and high compactness in the high-end manufacturing sector. Their robust mechanical design and superior performance continue to drive advancements in industrial automation towards higher precision and intelligence.
This technology not only boosts production efficiency but also strengthens the competitiveness of domestic high-end equipment in precision manufacturing. Smartwin DD motors are rapidly becoming a key driving force behind industry upgrade and technological innovation.
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